148 Plant Operator jobs in Malaysia

Company Description

• Bosch has been present in Malaysia since 1923, represented by Robert Bosch Sdn Bhd, with offices located in Selangor and Penang. In Malaysia, Bosch has diversified businesses in Mobility Solutions, Industrial Technology, Consumer Goods, and Energy and Building Technology. The company has three manufacturing plants in Penang providing Car Multimedia, Power Tools and Automotive Steering systems. In 2017, Malaysia contributed sales of RM 615 million (127 million euro) and employed more than 2,800 associates.

Job Summary

• Responsible for 1st level failure analysis of reject tools or components from production line to identify process or supplier related issue for failures which are unable to be solve by Failure Analyzer.
• Responsible for monthly FOR (Fall Off Rate) data entry into FOR database for tracking of FOR and Internal Defect Cost (IDC).
• Prepare rework flow for any non-conformities detected at production line for sorting or rework activities.
• Responsible to follow up and track the status of rejected parts complained to supplier via Purchasing Quality engineer (PUQ).
• Responsible to coordinate measurement support activities for verification of part dimension in order to determine root cause of rejection found in the line.
• Update PVS system (Part Verification System) for setting up part number for barcode scanning activities to avoid missing or wrong items been shipped to customer.
• Support VSE in preparing and update In Process Checklist, Production Work Instruction (PWI), Production Quality Indication (PQI) and Quality Alert for daily production usage.
• Assist VSE in preparation of workstations layout, set up workstation and line release documents before Pre-Pilot run, Pilot Run and mass production.
• Support VSE to perform Machine and Process Capability Study to ensure machines and processes meet the capability requirement during new product introduction and mass production.
• Support VSE in coordination of PDP project sample build (Pre-Pilot and Pilot run) on material availability and jig and fixtures readiness.
• Support process improvement project in production through time study - VT improvement, direct productivity improvement, ergonomic, workstation, machine and technology.
• Support production in achieving the effectiveness, output, FOR and quality target through continuous improvement activity.
• Liaise with maintenance personnel for maintenance plan set up and spare parts replacement for existing machine used in production whenever necessary.

Job Scope

• Prepare workstation layout, set up workstation and assist VSE/FPV in preparation of line release documents during pre-pilot run, pilot run and SOP.
• Support VSE/FPV in Machine and Process Capability Studies to ensure new machine and process meet the capability requirement during new product introduction.
• Support VSE in coordination of PDP project sample build (Pre-Pilot and Pilot run) on material availability and jig and fixtures readiness.

Operation Support

• Responsible for l51 level failure analysis of reject tools or components from production line to identify process or supplier related issue for failures which are unable to be solve by Failure Analyzer.
• Responsible to coordinate measurement support activities for verification of part dimension in order to determine root cause of rejection found in the line.
• Responsible to follow up and track the status of rejected parts complained to supplier via Purchasing Quality engineer (PUQ).
• Responsible for monthly FOR (Fall Off Rate) data entry into FOR database for tracking of FOR and Internal Defect Cost (IDC).
• Support VSE in preparing and update In Process Checklist, Production Work Instruction (PWI), Production Quality Indication (PQI) and Quality Alert for daily production usage.
• Prepare rework flow for any non-conformities detected at production line for sorting or rework activities.
• Update PVS system (Part Verification System) for setting up part number for barcode scanning activities to avoid missing or wrong items been shipped to customer.
• Support production in achieving the effectiveness, output, FOR and quality target through continuous improvement activity.
• Support process improvement project in production through time study - VT improvement, direct productivity improvement, ergonomic, workstation, machine and technology.
• Liaise with maintenance personnel for maintenance plan set up and spare parts replacement for existing machine used in production whenever necessary.
• Coordinate laser marking drawing conversion activity into laser marking machine and ISIR sample submission.

• Diploma or equivalent in Mechanical/ Electrical & Electronics Engineering
• Proficiency in spoken and written English and Bahasa Malaysia. Understand mandarin will be preferred
• Minimum of 3 years experience in a manufacturing environment
• Literacy in Microsoft Office applications.
• Good in technical report writing and include complete data analysis and action recommendation.
• Experience in new product introduction (NPI), manufacturing activities and documentation (eg: Work Instruction, Control Plan, Process FMEA, Machine and Process Capability Studies, Statistical Process Control - SPC, Time Study (VT), Line Balancing, Setup Plan) is required.
• Able to understand and interpret technical drawing.
• Hand on experience on failure analysis and problem solving methodology.
• Effective communication skills with all levels within the organization, suppliers and customers.
• Good communication and interpersonal skills.
• Proficient in application of SPC and MSA.
• Ability to manage personnel time to ensure completion of assignments.
• Ability to work with minimum supervision and self-motivation.
• Drive achievement and excellence oriented.
• Proactive, always provide alternative solution and independent.
• Able to work and put in the best effort with peers and functional team.

• Ability to manage personnel time to ensure the success of completion of assignments.
• Ability to perform multitasking according to priority & keep to a tight schedule.
• Ability to work with minimum supervision & self-motivation.
• Possess good analytical & communication skills.
• Possess good skill in technical report writing.

About Aster

Aster Chemicals and Energy (Aster) is a leading provider of chemical and energy solutions in Singapore and Southeast Asia. Aster is a joint venture led by Chandra Asri in partnership with Glencore Group. Building on the foundations of Singapore’s first oil refinery, our facilities on Pulau Bukom and Jurong Island serve as the nation’s hub for integrated refining and petrochemical production. Aster Bukom operates a 237,000 barrels per day refinery and a 1.1 million tonne per year ethylene cracker, while Aster Jurong Island produces essential petrochemicals that support industries across the region.

With over 60 years of heritage, Aster is shaping the future by driving progress and creating new opportunities for our people. From advancing energy solutions to driving petrochemical innovation, we welcome you to join us in our journey that reflects our commitment to sustainability and operational excellence in an evolving industry landscape.

Your Growth Partner

Job Responsibilities:

The Process Technician will be performing the following:

Plant Operations

• Operate process units in accordance with Standard Operating Plans, Daily Operating Instructions, Standing Instructions, and HSSE procedures.
• Maintain operations within the Design-Operating-Window and Integrity-Operating-Window.
• Conduct structured rounds (DCS Panel/Field), take corrective actions, and manage plant/equipment upsets, abnormal conditions, and emergencies.
• Support shutdowns and start-ups, daily maintenance coordination, and minor maintenance activities.
• Perform sampling and basic laboratory tests.
• Update operational procedures and prepare job pack documentation for equipment repair.

Safety & Compliance

• Perform the role of Authorized Gas Tester (AGT), including gas testing, zero energy checks, and permit issuance for maintenance and turnaround activities.
• Act as Auxiliary Fire Fighter during emergencies when assigned.
• Maintain safe work environments, good housekeeping, and accurate operational records for effective shift handovers.

Innovation & Technology

• Apply emerging technologies, robotics, and automation for plant surveillance, inspections, and operational tasks.
• Use data technologies for routine field logging, performance monitoring, and reporting.

Other Duties

• Carry out additional responsibilities as assigned.
  

Job Requirements:

We welcome both fresh graduates and experienced candidates.

• Nitec/Higher Nitec in Chemical Process Technology or Diploma in Chemical Engineering / Chemical & Green Technology / Clean Energy.
• For experienced hires: At least 3 years of relevant experience in chemical processing or oil refining/utilities (e.g. steam boilers and Cogeneration for Process Units) will be an advantage.
• Able to operate DCS independently (Training will be provided for fresh graduates).
• WSQ Qualifications in workplace safety and health for process plants/manufacturing sites are an advantage.
• Mandatory HSSE competency requirement specifically on ACSSEW (Confined space safety assessor)
• Qualified as a gas tester and/or confined space assessor.
• Flexible to perform both shift work and day-work, as well as overtime, when required.

Work Location: Pulau Bukom or Jurong Island.

We look forward to receiving your application.

Job Summary:

The Process Technician is responsible for performing assigned technical tasks, assist with process development and generation of visual instructions and procedures, completes assigned duties on time, follows document procedures, and maintains compliance.

Duties & Responsibilities:

Create manufacturing documentation required to support manufacturing, testing, and production operations.

Create simple tools, fixtures, and jigs to support production operations.

Assist Process Engineers with various tasks necessary to support daily manufacturing operations.

Initiate troubleshooting, root cause analysis and identifying effective solutions to production problems or NPI projects.

Coordinate communication to Production Operators or Process Engineers on root causes analysis and findings.

Assist Process Engineers in executing Continuous Improvement activity - Yield, Cycle Time improvement etc.

Assist to Quote and Request P.O. for New Equipment’s, Fixtures and Tools.

Supports investigation of non-conforming materials.

Support and perform validation activities (IQ, OQ and PQ) lead by Process Engineers.

Support and perform continuous verification of manufacturing equipment, to make sure equipment is in good working conditions and maintain its validated state.

Perform any other reasonable duties/task assigned by Supervisor/Superior.

Minimum & Preferred Qualifications and Experience:

Minimum Qualifications:

1 years of experience in Production Sustaining and/or New Product Introduction Projects.

Demonstrated skills in basic electronics and/or mechanical design aptitude.

Ability to communicate in Malay (written and oral) and basic English (written and oral).

Ability to perform basic data analysis.

Preferred Qualifications:

Experience in high volume manufacturing environment.

Experience with optical / electro-mechanical assembly and testing.

Electronic and mechanical equipment troubleshooting skills.

Experience with CAD software.

Knowledge on ISO-13485.

General knowledge in Lean Manufacturing; SPC techniques, QC tools etc.

Education:

Certificate/Diploma in Mechanical, Mechatronics, Manufacturing, Electrical or Electronics or higher.

Physical requirements/Work Environment

This position primarily works in a production environment. It is requiring frequent sitting, standing and walking. Daily use of a computer and other computing and digital devices is required.

The physical demands of the position described herein are essential functions of the job and employees must be able to successfully perform these tasks for extended periods. Reasonable accommodations may be made for those individuals with real or perceived disabilities to perform the essential functions of the job described .

• Support Engineering team for tooling and equipment setup/troubleshooting.

Functional Contribution (Contribution Matrix):

• Works under the general direction of a more seasoned team member.
• Routes questions to the appropriate person.
• Demonstrates a willingness to learn and improve.
• Adheres to policies, procedures, and best practices.
• Ability to learn new skills and follow directions.
• Produce at takt time while following standard work.
• Able to work individually and in teams.
• Follow the Watlow Way Behaviors, Values and Principles.
• Basic understanding of data analysis Demonstrate knowledge with computer systems.
• Models Watlow Way behaviors, principles, and values while applying the Watlow Business System.

Skills, Abilities and Mastery (Responsibility Matrix):

Services:

• Assists in preparing charts, graphs, spaghetti diagrams, floor layouts, standard work documentation tooling and value stream maps to illustrate workflow.
• Creates A3’s, completes 7-week checklists, reviews Kanban information, and assists in performing time observations to identify waste and/or setup reduction opportunities using stopwatch, video camera, digital camera, and/or similar equipment.
• Assists more seasoned facilitators conducting RIE’s and other improvement initiatives.

Delivery:

• Under the guidance of a more seasoned individual, participate or lead.
• Focused teams aimed primarily at site-level process improvements.
• Problem solving activities including the identification of root causes corrective actions.
• Participate daily Gemba improvement walks and activities.
• Training material presentations and simulation exercises.
• Recommends revision of methods of operation or material handling, alterations in equipment layout, product design, or other changes to improve flow, increase productivity or improve standards by incorporating 6S, visual management and standard work.
• Assist in training others on improvement tools and techniques.
• Constantly monitors the hazards of the workplace and ensure actions are taken to lead to safe operations practices.
• Conducts regular 6S audits and provides feedback for improvement.
• Implements and optimizes one-piece flow processes to enhance efficiency and reduce waste.

Business Partner:

• Collaborates with production personnel and engineers to implement improvement changes.

Education, Experience and Certification Requirements:

• Preferred Diploma or related experience (3-5 years)

Additional Information Regarding Position:

• Required to work fast-paced environment.
• Ability to multi-task, organize, and prioritize the work.
• Have to be a good team player.
• Able to work in shift and support Overtime when required.
• MUST be willing to base at Kulim High Tech Park, Kedah.

• Seniority level Associate

• Employment type Full-time

• Job function Engineering, Production, and Manufacturing
• Industries Industrial Machinery Manufacturing, Appliances, Electrical, and Electronics Manufacturing, and Manufacturing

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Setia Pearl Island, Penang, Malaysia 1 month ago

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Purpose Statement: To contribute to the efficient and high-quality production of Plexus products by skillfully performing assigned tasks, adhering to strict quality and safety standards. Through continuous learning and collaboration, I strive to optimize processes, identify and troubleshoot issues, and ultimately support Plexus's commitment to exceeding customer expectations.

Key Job Accountabilities:

• Executes Manufacturing solutions/ Provide services that are high-quality, cost-appropriate, and satisfy the customer's requirements and applies process improvement or troubleshooting as it applies to their role.
• Utilizes appropriate tools to perform necessary work including creation, analysis, and verification of documentation, programs, models, processes or production as it applies to their role.
• Demonstrates a basic, discipline-specific understanding of how they support the full Plexus Manufacturing processes / Product Requirements & Specifications as it applies to their role.
• Successfully executes responsibilities under supervision in accordance with good manufacturing practices and Plexus' Manufacturing Processes AND provide support to direct production line operators as it applies to their role.
• Basic Understanding of Equipment / Process control / Safety / Risk Awareness / setup awareness / operation of, as it applies to their role.

Education/Experience Qualifications:

• A minimum of a One (1) year completed of an Associate's degree OR the completion of a Diploma in a discipline related to Electronics / Manufacturing / Engineering or Science.
• One (1) or more years of related experience is preferred.
• An equivalent combination of education and experience sufficient to successfully perform the key job accountabilities may be considered.

Other Qualifications:

• N/A

Physical Requirements:

• N/A

Travel Requirements:

• N/A

This document does not represent a contract of employment and is not intended to capture every possible assignment the incumbent could be asked to perform.

Since 1979, Plexus has been partnering with companies to create the products that build a better world. We are a team of over 19,000, providing global Design and Development, Supply Chain Solutions, New Product Introduction, Manufacturing, and Aftermarket Services. Plexus is an industry leader that specializes in serving customers with complex products used in demanding regulatory environments. With a culture built around innovation and customer service, Plexus’ teams create customized end-to-end solutions to assure the realization of the most intricate products.

We help our customers realize their most visionary ideas, and we’re dedicated to doing our work with innovation, integrity and Customer Service Excellence.

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• Performs functions associated with all manufacturing operations, including working with engineers in set-up and calibration tasks, as well as performing rework and quality testing related to the production of parts, components, sub-assemblies and final assemblies.
• Uses sophisticated programs to collect and evaluate operating data to conduct on-line adjustments to products, instruments or equipment.
• Determine and may assist in developing methods and procedures to control or modify the manufacturing process.
• Works with Mfg engineers in conducting experiments. / NPI process setup / Prototype build, DOE, Evaluation run, Data collection. Performs electrical or mechanical troubleshooting to determine problems in non-functioning Electro-mechanical equipment used in the manufacturing process.
• Dismantles, adjusts, repairs and assembles equipment according to layout plans, blueprints, operating or repair manuals, rough sketches or drawings. Uses test and diagnostic equipment to perform checkouts.
• Rebuilds manufacturing equipment as required. May perform equipment modifications as directed by manufacturing engineers.
• Responsible for the set-up and operation of a wave solder machine all back and assembly process equipment listed. Adjusts the speed, temperature, and makes other adjustments to accommodate varying types and sizes as appropriate.
• Support Cepheid Module Prime build and Refurbishment start up.
• Diploma in any related engineering field.
• EMS background is an added advantage.
• Preferable with 2-3 years of working experience in related field.
• Self motivated nature and able to work independently with minimum supervision.

• Seniority level Entry level

• Employment type Full-time

• Job function Management and Manufacturing
• Industries Appliances, Electrical, and Electronics Manufacturing

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Setia Pearl Island, Penang, Malaysia 1 month ago

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• Executes Manufacturing solutions/ Provide services that are high-quality, cost-appropriate, and satisfy the customer's requirements and applies process improvement or troubleshooting as it applies to their role.
• Utilizes appropriate tools to perform necessary work including creation, analysis, and verification of documentation, programs, models, processes or production as it applies to their role.
• Demonstrates a basic, discipline-specific understanding of how they support the full Plexus Manufacturing processes / Product Requirements & Specifications as it applies to their role.
• Successfully executes responsibilities under supervision in accordance with good manufacturing practices and Plexus' Manufacturing Processes AND provide support to direct production line operators as it applies to their role.
• Basic Understanding of Equipment / Process control / Safety / Risk Awareness / setup awareness / operation of, as it applies to their role.

• A minimum of a One (1) year completed of an Associate's degree OR the completion of a Diploma in a discipline related to Electronics / Manufacturing / Engineering or Science.
• One (1) or more years of related experience is preferred.
• An equivalent combination of education and experience sufficient to successfully perform the key job accountabilities may be considered.
  
  

• N/A
  
  

• N/A
  
  

• N/A